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GM 1927-16_PCPA_Rev_Scoring_062208 (SGM 080826))(100315)

来源:小奈知识网
PD-SQD-009-ATT1

2.092010.3.15

A. Technical Information Availability技术资料获取QUESTION:In regard to TechnicalInformation Availability,Are actual drawings available at productionfacility with the latest change level?供方处是否为最新更改水平的图纸?Does the supplier have the final customerapproved drawing?供方处图纸是否经最终用户正式批准?Is the print complete (Tolerances, GD&T,Correct Datums, KPCs, etc.)?供方处图纸是否完整(公差, GD&T, KPC,正确的定位基准等)Are all technical regulations/CTS/SSTSavailable?所有相关技术文件、资料、标准及政府法规是否齐全? QUESTIONS TO ASK ANDWHAT TO LOOK FOREVIDENCE /DOCUMENTATIONREQUIRED证据/所需的文件Blue PrintMaterial Spec Sheets设计图材料说明清单Blue PrintMath Data设计图数据需要提的问题和应该寻找的证据Do you have drawings?Do you have math data?你们有图纸么?你们有数据么?Have you checked EWO andrevision date?你们是否检查过EWO和修订日期?确认图纸有与PPAP一致的ScoreG/Y分数/R15R25R34Completed Engineering所有信息DrawingsVerify print has all information (if完整的工程图applicable, time wise) with PPAPpackage.Verify Component TechnicalSpecifications and Sub-SystemPart Print/SpecificationTechnical Specification arePackage零件图纸/规范文件包available for review.Verify PFMEA addresses initialDFMEA concerns (high RPNs,corrective actions, etc.)检查PFMEA是否处理了初始DFMEA的关注(高RPN, 纠正措施等)5R5R在评审时检查能否得到零件技术规范和分系统技术规范5If supplier is design responsible, hasDFMEA been used to develop the PFMEA?如供方设计产品,是否应用DFMEA并更新PFMEA?DFMEA / PFMEA5R B. Quality System Documentation质量体系实施QUESTION:In regard to Quality SystemDocumentation,EVIDENCE /DOCUMENTATIONREQUIRED证据/所需的文件Process Flow Diagram过程流程图 QUESTIONS TO ASK ANDWHAT TO LOOK FOR 需要提的问题和应该寻找的证据Is the Process Flow Diagramlinked to FMEAs, Control Plan,Operator Instructions, etc?过程流程图是否与FMEA、控制计ScoreG/Y/R6Is a Process Flow Diagram available?是否有过程流程图且可以接受?5G划以及操作指导书等相关联?Does the Process Flow Diagram includereceiving?过程流程图是否包括来料接收过程?Process Flow Diagram过程流程图7Assure Receiving Inspectionmatches the Process FlowDiagram and what is observed onthe shop floor.5G保证验收检验与过程流程图以及在车间中所观察到的情况一致Process Flow Diagram过程流程图Assure Rework matches theProcess Flow Diagram and whatis observed on the shop floor.Assure Scrap matches theProcess Flow Diagram and whatis observed on the shop floor.5G8Does the Process Flow Diagram includerework?过程流程图是否包括返工返修过程?保证返修与过程流程图以及在车间中所观察到的情况一致5G9Does the Process Flow Diagram includescrap?过程流程图是否包括报废过程?Process Flow Diagram过程流程图保证废品处理与过程流程图以及在车间中所观察到的情况一致Assure Gauging/Inspectionmatches the Process FlowDiagram and what is observed onthe shop floor.Assure Shipping matches theProcess Flow Diagram and whatis observed on the shop floor.Does the Process Flow Diagram include10gauging/inspection?过程流程图是否包括检验和测量过程?Process Flow Diagram过程流程图5G保证测量检验与过程流程图以及在车间中所观察到的情况一致Process Flow Diagram过程流程图5GDoes the Process Flow Diagram include11shipping?过程流程图是否包括运输过程?保证验收检验与过程流程图以及在车间中所观察到的情况一致Revised 01-21-05

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Assure Labeling and Part ID, etc.matches the Process FlowDiagram and what is observed onthe shop floor.Does the Process Flow Diagram includelabeling and Part ID at receiving, WHIP,12finished good and shipping areas?过程流程图是否包括对来料、在制品、成品和发货用标签管理?Process Flow Diagram过程流程图5G保证标记和零件号等与过程流程图以及在车间中所观察到的情况一致Verify team members , dates etc.Current Updated FMEAof actual PFMEA.最近更新的FMEA验证实际PFMEA的队员与日期等Verify that ALL high RPN orCritical line items have actionplans which include ErrorProofing.验证所有高RPN或临界线部件都5GIs there a PFMEA available?13是否有PFMEA?Is the PFMEA acceptable (RPNs, numbersPFMEA Changed Log,match Process flow and includeMeeting Minutes orSimilar History14KPCs/PQCs/KCCs)?PFMEA是否可以接受(风险顺序数值, 编号PFMEA变更记录,会议记与流程图一致,包括 KPC/PQC/KCC等)?录或其他类似的历史纪录5GIs there any evidence that it is kept up to15date?是否有证据有表明PFMEA动态更新?Do RPN numbers reflect latestAIAG edition ? (3rd edition July2001)Evidence of current issues arerelated back to P.M. CheckSheet.Review P.M. Log for TYPE ofInterval.Is it TIME or QUANTITY based(P.M.)?Verify that PFMEA is updated asrequired & matches Control PlanPFMEA Changed Log,(Review PRR's).Meeting Minutes orVerify any current failure mode isSimilar HistoryPFMEA变更记录,会议记present on the PFMEA.录或其他类似的历史纪录RPN值是否反映了最新版的AIAG要求(2001年7月第三版)?有包含防错的行动计划5GIs there a Process Control Plan (PCP)16available?有无过程控制计划 (PCP)?Is the Process Control Plan (PCP)acceptable (numbers match PFMEA andProcess Flow, includingKPCs/PQCs/KCCs/DRs/ITFs, GP-12 if17applicable and latest EWO/ODM included)?过程控制计划是否可以接受?(编号与PFMEA和流程图一致,包括KPC/PQC/KCC,GP-12 - 适用时,最新的EWO)?Updated Process ControlVerify current dates, etc. of PCPPlandocument.更新的过程控制计划验证PCP文件的更新日期等PCP, Changed Log,Meeting Minutes orSimilar History (Linking allDocuments),Blue PrintPCP,变更记录,会议记录或其他类似的历史纪录(与所有文件相关联)蓝图当前问题是否在预防性维护检查清单中有所反映?检查实施预防性维护时间间隔要求的书面计划。是否以时间或数量为基础(预防性维护)?验证PFMEA是否按要求更新,并与控制计划中的条目一一对应(检查PRR)验证当前失效模式是否反映在PFMEA中5GVerify that PFMEA is updated asrequired and matches ProcessControl Plan.验证PFMEA是否按要求更新并与5G过程控制计划相匹配CQI 9 AssessmentReview CQI 9 Assessment.Does the control plan address printControl Plan PrintReview Sediment Controls.requirements relative to (dimensional,Hazardous material spec.Review Past PRR History.material, rust preventitive, heat-treat, micro-sheets18finish, contamination/sediment, etc.)?查看CQI 9 评估CQI9 评估控制计划有无反映(尺寸,材料,防锈,热查看污染物控制控制计划处理,研磨,污染/残留物等)?查看PRR历史记录污染物质参数表Current ControlsAre all \"Current Controls\" listed on theCall Out onPFMEA detailed on the Control Plan?Print/PCP/PFMEA19是否PFMEA中所有“现行过程控制”项目在控现行过程控制应反映在图制计划中具体规定?纸、过程控制计划和PFMEA中N/AGAre Current Contols listed on thePFMEA and PCP?现行过程控制是否被列入PFMEA和过程控制计划中?4GRevised 01-21-05

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Are process controls in place in the PCP toaddress the high PFMEA Risk Priority20Numbers?控制计划是否针对高PFMEA风险顺序数项目采取适当的过程控制?Is there a procedure/process forContinuous Improvement for Risk21Reduction?是否有程序对风险降低进行持续改进?Are KPCs/PQCs/KCCs called out on thePCP?22控制计划中是否对所有的 KPC/PQC/KCCs项目进行了控制?PFMEA Change Log,PCP or RPN ReductionWorksheetPFMEA变更记录,PCP或RPN降低工作表Appropriate Control and/orRedundant Inspection asappropriate. (1927-21)适当的控制和/或冗余检查(1927-21)4GPFMEA Procedure ofMeeting minutes, worksheets,Continuous Improvementhistoric PFMEA's.PFMEA持续改进的过程会议记录,工作表,历史PFMEAControl PlanBlue Print控制计划设计图Verify KPCs, PQCs, and KCCsare addressed on PCP.验证PCP中是否提到KPC,PQC和KCCIs there a history of failuresinspite of existing controls?Does internal data (scrap, rework,FTQ, etc) suggest sample sizesand frequency are adequate?5G5GAre sample sizes and check frequency for23each operation reasonable?各工位样本数量和抽样频次是否合理?Control Plan控制计划尽管有控制措施,是否仍有失效情况发生?内部数据(废品,返工,一次下线合格率等)能够说明抽样数量和频次合理吗?5GRevised 01-21-05

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C. Quality System Implementation Plan质量体系实施QUESTION:In regard to Quality SystemImplementation Plan,EVIDENCE /DOCUMENTATIONREQUIRED证据/所需的文件QUESTIONS TO ASK ANDWHAT TO LOOK FORR需要提的问题和应该寻找的证据ScoreG/Y/RReview Incoming InspectionSheets (if available).Review Hold or Reject area forCertification/Test RecordsIncoming Inspection areaDo your supplier's provide evidance ofSupplier PPAP Packages(component parts/assemblies onapproved material for all componentsCumulative Control Datathe manufacturing floor are24needed for the assembled part?认证/试验记录approved prior to release)你的供应商能否提供证据以证明所有供总成供应商PPAP文件包零件使用的零部件材料是经过批准的?评审进货检验单(如果可以得到)累积的控制数据5G根据进货检查单,评审控制或不合格品区域(生产现场的部件/装配应在启动前得到批准)Are controls in place to ensure onlyapproved incoming material released for25production?在生产使用前能否确保使用合格的(原)材料?Review PPAP data, includinginterim approvals (How do youCertification/Test Recordsindicate that componentSupplier PPAP PackagesCumulative Control Dataparts/assemblies on themanufacturing floor are approved认证/试验记录prior to release).供应商PPAP文件包评审PPAP数据,包括临时批准累积的控制数据Look for Lot Controls,Dimensional Traceability toTraceability DocumentsN.I.S.T.可追溯性文件查找批次控制记录、N.I.S.T(国Process Flow DiagramOperator Instruction atWorkstation过程流程图工作站的操作员指导书5G(供应商怎样表明生产现场的部件/装配在启动前得到了批准)When parts require traceability, do controlslink component traceability to the final part?26当零件有追溯性要求时,是否可实现零件到最终产品的追溯?3Y际标准与技术协会)要求的尺寸追溯性记录Does the Material Flow / WorkStation match the Process FlowDiagram?物质流/工作站是否与过程流程图5GIs the workplace properly configured and27matches Process Flow Diagram?工作场所布置是否适当并与流程 图一致?相匹配?Are all tools and gauges properly identified?28所有工装、量具是否可获得并正确标识?Gage and ToolCertification Records量具与工装的认证记录Verify tools and gages are to thelatest engineering change leveland Preventative Maintenance asspecified.Ensure all GM or othercustomer's tags are available onthe tooling.5G验证工装和量具是否达到最新的工程更改要求,以及是否按规定进行定期维护Gage and ToolCertification Records量具与工装的认证记录Check to make sure gauges arecalibrated.Verify tools and gages are to thelatest engineering change level.Are all gauges calibrated?29所有工装、量具是否可获得并正确标定?5G检查确认量具被正确标定验证工装和量具达到最新工程更改要求Check to make sure tools andgauges are certified.Verify tools and gages are to thelatest engineering change level.Are all tools and gauges certified?30所有工装、量具是否可获得并正确验证?Gage and ToolCertification Records量具与工装的认证记录5G检查确认工装和量具被正确认证验证工装和量具达到最新工程更改要求Is gauge Repeatability and Reproducabiltyless than 10%?31所有工装、量具重复性和再现性是否低于10%?Gage R&RDocumentation量具R&R文件Check to make sure that gaugeR&R is done on a yearly basis forall gauges. If guage R&R isbetween 10 and 30 percent (MSA& PPAP Manual).检查确认对于所有量检具进行年度量检具R&R测试。如果量检具R&R在10%到30%之间(MSA &PPAP手册),根据应用的重要性、量具成本、维修的费用来具体判断是否可接受。5GRevised 01-21-05

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Do all gauges have proper operator32instructions?所有工装、量具是否有适当的操作指导书?Ensure that Gauge Instructionsare attached to the gauge.Gauge Instructions量具指导书5G确保量具指导书附于量具Verify operator instructions arefirmly attached and visible tooperator during gauging process.Verify instructions are to the latestengineering change level.验证在Are proper operator instructions available33for each operation?各工位有无适当的操作指导书?Operator Instructions操作指导书5G测量的过程中,操作指导书始终在操作员目视范围之内并能方便地获得Verify operations are beingperformed as indicated in workinstructions (job time, handling ofnon-conforming material etc).Are Standardized Work instructions detailedto run the job properly to take time,including handling of non-conforming34parts?有无标准化作业指导书以保证正确操作,包括对不合格品的处置?Is there Standardized Work?35是否进行标准化作业?36Is the Standradized Work being followed?是否对标准化作业进行跟踪?Operator Instructions操作指导书5GVerify that there are StandardizedStandardized WorksheetsWorksheets.标准化工作单验证是否按操作指导书进行操作(工作时间,对不合格品的处置等)验证是否有标准化工作单5GStandardized WorksheetsLayered Audits.标准化工作单分层审核Ask operator to demonstrate useof gage and explain implication ofconforming and non-conformingparts.3YDo the operators understand the37instructions?操作工是否理解指导书?Operator Instructions操作指导书5G让操作员示范对量具的使用,并解释对合格品与不合格品的判定Ask operator to demonstrate useof gage and explain implication ofconforming and non-conformingparts.Certification Training Record orPlan.38Have operators been properly trained?操作工是否进行了适当培训?Operator Instructions操作指导书5G让操作员示范对量具的使用,并解释对合格品与不合格品的判定训练纪录或计划的证明Verify operations are beingperformed as indicated in workinstructions (job time, handling ofnon-conforming material etc).Verify that supplier has actualboundary samples for review.Are boundary samples (BS) available to39operators?操作人员是否有合格的边界样品?Operator Instructions操作指导书5G验证是否按照作业指导书进行操作(工作时间,对不合格品的处置等)验证供应商是否有可供评审的边界样品Verify operations are beingperformed as indicated in workinstructions (job time, handling ofnon-conforming material etc).Verify that supplier has actualboundary samples for review.40Are boundary samples (BS) in use?操作工是否对边界样品进行使用?Operator Instructions操作指导书5GAre Master Parts or samples available to41confirm inspection?是否有标准样品以确认检验是否正常工作?Master PartsSamples标准样件样品验证是否按照作业指导书进行操作(工作时间,对不合格品的处置等)验证供应商是否有可供评审的边界样品Verify Master Parts验证标准样件Challenge the E.P. system.E.P Verification Plan, LayeredAudits, Test Parts for ErrorProofing.4GAre Master Parts available for error proofingdevices?42是否有标准样品以确认防错设备是否正常工作?Set Up Records设置纪录4G对防错系统进行验证:验证计划,分层审核,防错测试所用样品Revised 01-21-05

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Review PM Log to verify PMperformed according to PMprocedure.评审PM日志,从而验证是否按照PM程序进行预防性维护Review Control Plan.Review tool change log.Is there standardized work (or control plan)Standardized WorksheetsVerify standardized workfor part quality verification following a toolinstructions. VerifyControl Plan44change?1st piece setup log.标准化操作指导书工装模具变更后,有无标准化作业指导书查看控制计划控制计划(或控制计划)指导零件的质量验证?查看工装模具更改记录Is there a Preventive Maintenance (PM)plan on tools and is it followed?43有无针对工装、模具的预防性维修计划,是否按计划实施?PM LogPFMEAPM日志PFMEA4GN/AG验证标准化工作指导检查第1件的记录Is there a Preventive Maintenance (PM)plan on equipment and is it followed?45有无针对设备的预防性维修计划,是否按计划实施?PM LogPFMEAPM日志PFMEAAre listed tests and inspections per controlplan, actually performed as stated?46控制计划中各试验、检测项目是否按文件实施?Process Control Plan过程控制计划Verify PM plan is being followed.Review PM Log to verify PMperformed according to PMprocedure.验证PM计划是否被落实评审PM日志,从而验证是否按照PM程序进行预防性维护Per Process Control Plan askoperator to demonstrate testand/or inspection.Review test/inspection log tovalidate test/inspection beingperformed as specified.5G5G对于每个过程控制计划,让操作员示范测试和/或检验评审测试/检验纪录,从而验证测试/检验是否按要求进行Look at actual SPC records anddata collection.Are all data boxes filled in?Are control limits calculated?Are there trends/patterns presentthat would indicate a need torecalculate limits?Are the limits actually controllimits or are they spec limits?Do the control limits exceed thespecified tolerances?Do the limits indicate the processto be incapable and yet theprocess is allowed to run?查阅实际SPC记录与数据记录Where the Process Control Plan calls forSPC are the data properly recorded?47如控制计划有SPC要求,数据是否正确采集和记录?Process Control PlanSPC Records过程控制计划SPC记录3YAre the Upper Control Limits (UCL)48current?上控制限是否更新?Are the Lower Control Limits (LCL)49current?下控制限是否更新?X-Bar and R Charts均值极差图X-Bar and R Charts均值极差图是不是所有的数据都已填妥?是否计算了控制界限?是否有趋势/模式表明需要重新计算控制界限?控制界限是否超出了指定公差?控制界限是否表明过程能力不足却仍然被准许运行?How old are the UCL?上控制限最近一次为何时更新?How old are the LCL?N/AG下控制限最近一次为何时更新?N/AGRevised 01-21-05

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Look at actual SPC records.Are all data boxes filled in?Are control limits calculated?Are there trends present thatwould indicate a need torecalculate limits that have beenignored?Are the limits actually controllimits or are they spec limits?Do the control limits exceed thespecified tolerances?Do the limits indicate the processto be incapable and yet theprocess is allowed to run?查阅实际SPC记录与数据记录Does the data make sense and are50reasonable control limits shown?SPC 数据是否合理,控制界限是否合理?Run ChartsProcess Control PlanSPC Records运行图过程控制计划SPC记录5G是不是所有的数据都已填妥?是否计算了控制界限?是否有趋势/模式表明忽视了对重新计算控制界限的需要?控制界限为实际控制界限,还是规格控制界限?控制界线是否超过指定公差?控制界限是否表明过程能力不足却仍然被准许运行?Review actual SPC records.Every point out if control requiresa note outlining corrective action.Answer no if any out of controlpoint is not explained.评审实际SPC记录Are out of control points noted with thecorrective action taken?51控制图表明过程失控时,是否进行原因分析并采取适当的纠正措施?SPC RecordsSPC记录5G在有控制措施的情况下,每个失控点都需要注明改正措施如果任意一个失控点没有解释,回答“否”Documented failed parts pershipment.Dock and Incoming AuditDock Audits/TrackingSheets, Layered AuditsTrends/Descrepent Parts.发货和进货评审表,分层记录每批发货/进货中的失效件:审核发货进货评审/追踪趋势图/失效Are product audits showing acceptable52results for Final Product?产品审核结果是否表明成品可以接受?3Y件Review current capability records.Does the process demonstrate aminimum of 1.67 Ppk for KPC's(per PPAP Manual)?Does the manufacturing processdemonstrate the required capability or53performance?制造过程的能力 (Ppk,Cpk,Cmk)是否合格?Ppk StudiesPpk研究评审当前能力记录对于KPC,过程能力是否达到最小值1.67Ppk(按PPAP手册的要求)5GDoes packaging and material handling54protect parts from damage?零件包装、搬运和处置能否避免零件受损?Does WIP protection at supplierhave adequate protection toprotect parts from damage untilpacked and on carrier?Is there evidence that damageobserved at assembly center, etc,is present at supplier?Are there any PRRs related toPackage and Handeling?Dock and Incoming AuditFor Material handling for theentire process, are partsSheets发货和进货评审表protected from damage?5G供应商对在制品的处置是否采取了足够的保护措施,以避免包装发运前可能造成的损坏?是否有证据表明在装配中心等地发现的缺陷零件在供应商处同样存在?是否有任何与包装搬运相关的PRR?对于整个过程的物料搬运,零件是否被保护以防损坏?Revised 01-21-05

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Are instructions for handling Work InProcess (WIP) and final product followedthroughout the process to shipping area;55including repair/rework areas?对在制品的处置 (WIP)有无文件规定,是否遵照执行?包括返工、返修区域?WIP InstructionsFinal ShippingInstructionsWIP指导书最终发运指导书Shipping LabelPart PrintProcess Control PlanInspection Sheets发运标签零件设计要求过程控制计划检验单Check to make sure all operatorsand material handling personnelare aware of and following WIPinstructions.5G检查并确保所有操作工和物料搬运工知道并遵守WIP指导书Does the Shipping Label matchthe Part Print?Verify Control Plan and In-Process Inspection sheets.Are all parts and components labeled56properly?对所有零部件是否都进行了适当地标识?5G发运标签是否与零件设计要求相一致?验证控制计划和过程检验单D. Quality System Implementation by Management管理层质量体系实施QUESTION:In regard to Quality SystemImplementation by Management,EVIDENCE /QUESTIONS TO ASK ANDDOCUMENTATIONWHAT TO LOOK FORREQUIREDAre records for Downtime used tomanage the business?Look for existing charts, dataPlant Informational Boardlogs, action plans, or similar thatCurrent Charting ofvalidate the existence of aInformationtracking mechanism.工厂信息板停线时间的记录是否被用于生产管当前信息图表理? G/Y/RScoreIs there a process for documenting and57tracking Downtime?是否有程序对停线情况记录和跟踪?5GIs there a process for documenting and58tracking Scrap?是否有程序对报废情况记录和跟踪?Are records for Scrap used tomanage the business?Look for existing charts, dataPlant Informational Boardlogs, action plans, or similar thatCurrent Charting ofvalidate the existence of aInformationtracking mechanism.工厂信息板不合格品的记录是否被用于生产管当前信息的图表理?寻找是否有图表,数据记录,行动计划,或者类似的、能验证追溯机制存在的证明5GIs there a process for documenting andtracking First Time Quality?59工装模具变更后,有无标准化作业指导书(或控制计划)指导零件的质量验证?Are records for FTQ used tomanage the business?Look for existing charts, dataPlant Informational Boardlogs, action plans, or similar thatCurrent Charting ofvalidate the existence of aInformationtracking mechanism.工厂信息板FTQ记录是否被用于管理的数当前的信息图表寻找是否有图表,数据记录,行动计划,或者类似的、能验证追溯机制存在的证明N/AG据?看现有表格,数据,记录,改进计划或相类似的设备跟踪验证记录Is there a process for documenting and60tracking Premium Freight?是否有程序对额外运费记录和跟踪?Are records for Premium Freightused to manage the business?Look for existing charts, dataPlant Informational Boardlogs, action plans, or similar thatCurrent Charting ofvalidate the existence of aInformationtracking mechanism.工厂信息板额外运费的记录是否被用于生产管当前信息图表理?3Y寻找是否有图表,数据记录,行动计划,或者类似的、能验证追溯机制存在的证明Revised 01-21-05

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Are records for Plant ProblemReports used to manage thebusiness?Plant Informational BoardLook for existing charts, datalogs, action plans, or similar thatCurrent Charting ofvalidate the existence of aInformationtracking mechanism.工厂信息板工厂问题报告的记录是否被用于生当前信息图表Is there a process for documenting and61tracking Plant Problem Reports?是否有程序对工厂问题报告记录和跟踪?3Y产管理?寻找是否有图表,数据记录,行动计划,或者类似的、能验证追溯机制存在的证明Regularly review SPC data,check to see that there is asystem to manage out of controlconditions that includes actionplans with assigned responsibility.Ask someone noted on the actionplan to explain their involvementand or responsibility.定期评审SPC数据,检查是否有Does leadership ensure that Out of Control62Conditions are managed?有无针对过程失控的管理?SPC RecordsAction PlansSPC记录行动计划4G一个管理失控状态的系统,其中包括已指定责任人的行动计划询问行动计划中的某责任人,让他解释自己参与的工作和/或责任63Are Action Plans (AP) followed?是否按计划实施纠正/整改措施?SPC RecordsAction PlansSPC记录行动计划Document effectivly and timely,check to see that there is asystem to manage out of controlconditions that includes actionplans with assigned responsibility.Ask someone noted on the actionplan to explain their involvementand or responsibility.5G文件有效且及时,检查是否有一个管理失控状态的系统,其中包括已指定责任人的行动计划询问行动计划中的某责任人,让他解释自己参与的工作和/或责任Is responsibility for implementationassigned and do people understand their64responsibility?对问题解决是否指定实施责任人?相关人员是否明确其职责?SPC RecordsAction PlansSPC记录行动计划From SPC review, check to seethat there is a system to manageout of control conditions thatincludes action plans withassigned responsibility.Ask someone noted on the actionplan to explain their involvementand or responsibility.通过SPC评审,检查是否有一个R管理失控状态的系统,其中包括已指定责任人的行动计划询问行动计划中的某责任人,让他解释自己参与的工作和/或责任Does an escalation process existto quickly communicate to theappropriate level within theorginaztion and ensure thatsupport and action plans arefollowed.Are problems quickly communicated to65people who can help?发生问题后,是否能迅速与相关人员沟通?Problem Log问题纪录4G是否存在一个不断提高的程序,能够快速沟通组织内相应的管理层以确保支持与行动计划被落实Revised 01-21-05

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Look for a daily problem log orsimilar.Look at entry and action dates forsome evidence of that thoseresponsible for resolution arequickly engaged.Look for evidence that operatorsare part of the problem resolutionprocess.Ask operators if they are aware ofproblems and how they areresolved.Does the support system respond to the66operator?支持人员能否对操作人员要求快速响应?Problem Log问题纪录4G寻找任意一天的问题纪录或类似的文件寻找开始和行动日期,从而检查负责人是否快速参与问题解决寻找操作员是否参与问题解决过程的证据询问操作员是否意识到问题,以及如何解决问题If more than one shift, does informationpart passes across shifts?67如果有两班以上,班间信息是否能正确传递和沟通?Shift Log交接班纪录Look for shift log/notes.Audit records to assure thatreported problems and theirresolutions are also reported backto the originator.Look for evidence of a closed loopon shift problems.N/AG寻找交接班记录检查记录以确保问题和它们的解决方案同时被反馈给问题的提出者寻找是否存在问题解决的闭环Is there evidence that allconcerns are tracked back to thePFMEA to confirm that the failuremode has been included?Look for PFMEA change log crossreferenced to PRR log, customercomplaint log, voice of theprocess review, warranty data,etc.Is there evidence that controlshave been added, orcontrols/RPNs revised based onconcerns.Are all checks to be done under the PCP68requirements performed?是否安控制计划审核的要求执行检查?PFMEAProcess Control PlanPFMEA过程控制计划5G是否有证据表明所有的关注都被反馈至PFMEA,以确保失效模式被包括在PFMEA内寻找PFMEA变更记录,并对照PRR记录、客户抱怨记录、过程评审意见、售后数据等。是否有证据表明已增加了控制计划,或者是基于关注而修改的控制计划/RPNRevised 01-21-05

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Is there evidence that allconcerns are tracked back to thePFMEA to confirm that the failuremode has been included?Look for PFMEA change log crossreferenced to PRR log, customercomplaint log, voice of theprocess review, warranty data,etc.Is there evidence that controlshave been added, orcontrols/RPNs revised based onconcerns.69Are results properly documented?检查结果是否进行适当地记录?PFMEAProcess Control PlanPFMEA过程控制计划5G是否有证据表明所有的关注都被反馈至PFMEA,以确保失效模式被包括在PFMEA内寻找PFMEA变更记录,并对照PRR记录、客户抱怨记录、过程评审意见、售后数据等。是否有证据表明已增加了控制计划,或者是基于关注而修改的控制计划/RPNIs there evidence that allconcerns are tracked back to thePFMEA to confirm that the failuremode has been included?Look for PFMEA change log crossreferenced to PRR log, customercomplaint log, voice of theprocess review, warranty data,etc.Is thereIs there evidence of a QSB Audit?Has the supplier had a QSBWorkshop? What is the plan toimplement QSB principals andelements? Is there a Master DotAction plan for all red and yellowQSB elements and PCPAelements?是否有QSB评审的证据?供应商是否已作过QSB Workshop?QSBAre suitable actions taken in case of70deviations?对不符合内容是否采取了适当的纠正措施?PFMEAProcess Control PlanPFMEA过程控制计划5GAre plans in place to implement all71elements of Quality System Basics (QSB)?是否有适当实施QSB所有要素的计划?Perform and completeQSB Audit and actionplans执行及完成QSB评审及整改计划4R实施的原则及模块是哪些?是否已对QSB及PCPA的红色和黄色制定了整改计划?Approved批准

Follow-Up Audit Date:跟踪审核日期

Approved, but need Documentation批准,但需要文件支持

Reject拒绝

Supplier Representative SignatureSGM Representative Signature

Revised 01-21-05

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AUDIT WORKSHEET审核工作单OBSERVATIONS观察项AUDIT WORKSHEET OBSERVATIONSRevised 01-21-05

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AUDIT WORKSHEET OBSERVATIONS Revised 01-21-05

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